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9 building materials made entirely from waste products

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Building with Waste, a new book about, well, you can guess, may not sound like it should top your holiday reading list – but, construction geeks as we are, we found its premise fascinating. Every year, human settlements produce 1.3bn tonnes worth of solid waste products. The book argues that we could and should be putting this to good use as cheap, durable and green building materials.

Compilers Dirk E. Hebel, Marta H. Wisniewska and Felix Heise looked into the worlds of architecture, construction, and the delightfully named field of “garbology” to find new and exciting materials made out of stuff you’d normally find at a landfill site. Their book argues that, in future, we could end up re-using pretty much everything, as we did back when all waste was organic.

This could come in handy if, as is predicted, our municipal waste output doubles by 2025. As Mitchell Joachim, one of the book’s contributors, puts it:

The future city makes no distinction between waste and supply. 

So, from animal blood bricks to nappy roofing, here are our favourite waste-based materials featured in the book.

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1. NewspaperWood

This design comes froom Norway, where over 1m tonnes of paper and cardboard are recycled every year. The wood is created by rolling up paper and solvent-free glue to create something not dissimilar to a log, then chopping it into usable planks. The wood can then be sealed so it’s waterproof and flame-retardant, and used to build anything you would normally build with wood.

2. Nappy roofing

Good news: something can be salvaged from all those nappies and sanitary products we throw away, even though they’re, well, really gross. Special recycling plants separate out the polymers from the, er, organic waste, and these polymers can then be used to ceate fibre-based construction materials.

3. Recy blocks

These colourful bricks are made from old plastic bags, which are notoriously difficult to recycle in any other way. Recycled bags or plastic packaging are placed in a heat mold, and forced together to form the blocks. They’re too lightweight to act as load-bearing walls, but can be used to divide up rooms or outdoor areas.

4. Blood Brick

This idea rests on the assumption that animal blood counts as a waste product. This, we realise, is a potentially offensive idea – but while carnivores are still munching away, they’re still wasting loads of animal blood, especially in societies without industrialised food production systems. And, as it turns out, blood is one of the strongest bio-adhesives out there, as it contains high levels of protein.

British architecture student Jack Munro proposes using freeze-dried blood (which comes as a a powder), mixed with sand to form a paste; this can then be cast as bricks. This could be especially useful in remote communities, where blood from animal slaughter is plentiful, but strong construction materials are thin on the ground.

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5. Bottle bricks

This proposal is a little different, as it relies on producing a consumer good specifically so it can later be used as a building material. Lots of companies now make bottles in cuboid or other tesselative shapes, to make them easier to transport.

But the practice of doing so to create construction materials actually started with beer company Heineken in the 1960s – Alfred Henry Heineken, owner of the brewery, visited a Carribean island and was dismayed at both lack of shelter, and the number of discarded Heineken bottles scattered everywhere. So the company landed on a new, brick-shaped design for the bottle. The bottleneck slots into the base of the next bottle, forming an interlocking line.

6. Smog insulators

One of our biggest waste receptacles is the air, which isn’t great for our lungs, or for the human race’s chances of survival on a planet that’s rapidly getting hotter. “Dustyrelief”, a system created by the City of Bangkok and design firm New-Territories, involves placing an electrically charged metal mesh over a building, which attracts large smog particles and sticks them together. Eventually, this creates a kind of silvery fur over the building’s surface. Not particularly attractive, perhaps, but much better than a similar shag forming on the insides of your lungs.

7. Mushroom walls

Here, designers figured out a way to grow wall insulator and packing materials using mycelium, a bacteria found in rotting organisms like tree trunks and agricultural byproducts. If placed in a mold, these organic matters grow to the desired shape within a couple of days, and can then be stopped using a hot oven. This is particularly useful because traditional insulating and packing materials tend to be non-biodegradable, or, in the case of asbestos, poisonous.

8. Plasphalt

OK, yes, we mostly like this one for its fun name. Plasphalt is made up of grains of plastic produced from unsorted plastic waste, which replaces the sand and gravel traditionally used in asphalt production. In testing, it was found that plasphalt roads were far less vulnerable to wear and tear than traditional asphalt, because the asphalt emulsion bonded better with the plastic than with gravel or sand.

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9. Wine cork panels

These wall or floor tiles are made by combining recycled granulated cork with whole wine corks, which you can see as those oblong shapes in the tiles. This is a pretty useful idea, considering the world apparently consumes around 31.7bn bottles of wine a year. For shame.

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Photo: www.vij5.nlecovativedesign.com

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